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lord
Posted on: Tuesday, April 22nd, 2014, 9:35:42am Quote Report to Moderator
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I need some infor guys,

How do you change the dials on a cappo?

Andy what adjustments do i need to fit my rear lights? Any pictures of your instilation.

Calipers are going to get blasted and powder coated. Do you have to remove the pistons etc?
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Andy
Posted on: Tuesday, April 22nd, 2014, 10:12:54am Quote Report to Moderator
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Once you have removed the cluster from the car it simply unclips allowing access to the dials.

There are pics in my rebuild thread but I might have some more too. Basically we had to drill a hole for the bulbholder of one of the lights to pass through into the boot.

I would have thought you would remove everything but I'm sure whoever is doing it has their own preferred method.

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Avar
Posted on: Tuesday, April 22nd, 2014, 10:23:58am Quote Report to Moderator
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For the calipers, it's best to remove everything from the main unit and stuff tissue paper in the holes to prevent crap getting in.  It will make live so much easier when rebuilding if everything is clean from rust specially the lipped part that the piston boot fits onto.
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Andy
Posted on: Tuesday, April 22nd, 2014, 11:23:26am Quote Report to Moderator
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Pictures of the lights and the holes needed are halfway down this page...

http://www.clubcappo.co.uk/board/Blah/Blah.cgi?b=cr,v=display,m=1129056050,s=120

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doodlepugg
Posted on: Tuesday, April 22nd, 2014, 7:37:32pm Quote Report to Moderator
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A decent powder coaters will mask and plug what needs doing. You will need to dismantle it all yourself though. Make no mistake, shot blasting will totally ruin a caliper if it goes in where the pot is.
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lord
Posted on: Wednesday, April 23rd, 2014, 12:05:43am Quote Report to Moderator
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Anybody got any links to the clear side repeaters for the cappo ? Uk spec

Andy what are the bulbs for the rear led lights please? I've taken some pics of the lights and have another question lol the rear plastic caps with the three pre drilled holes, did you have to do anything else? Like bond it to the light? It's like a round cap.
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lord
Posted on: Sunday, May 11th, 2014, 12:55:42am Quote Report to Moderator
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How about mortifying the front bumper

I want to cut the number plate holder out and fibreglass across. I'll bridge the gap across the cut out section and make sure it's nice n solid. I've seen it somewhere but can't think where

Behind



Front




And anyone got any links to some cheap reg plate holders? I want my plate in the side.
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Andy
Posted on: Sunday, May 11th, 2014, 7:43:53am Quote Report to Moderator
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The bumper stays rigid enough if you just cut it out to be honest.

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lord
Posted on: Sunday, May 11th, 2014, 8:05:32am Quote Report to Moderator
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Gonna give it a go today
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Avar
Posted on: Sunday, May 11th, 2014, 10:07:04am Quote Report to Moderator
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Not sure if fibreglass will do a decent job, the bumpers a polypropylene / polyethylene material and I presume will act differently to the fibreglass when hot and cold.  You could end up with constant cracks in the finished paint work and worse still failing to bond.

Found this site which gives a good approach to repairing materials like that with fibreglass, its worth giving a read.

http://www.westsystem.com/ss/molded-plastic-boat-repairs/
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bullfrog
Posted on: Sunday, May 11th, 2014, 10:26:30am Quote Report to Moderator
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I believe the Suzuki Swift clear side repeaters fit the Cappo http://www.clubcappo.co.uk/boa.....clear+side+repeaters

Last modified Sunday, May 11th, 2014, 10:29:06am by bullfrog
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lord
Posted on: Saturday, May 31st, 2014, 8:24:46am Quote Report to Moderator
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Another question

When I put the car together there are two holes in the d cat pipe! What sendings go in them? Same as yours kei
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Avar
Posted on: Saturday, May 31st, 2014, 9:45:37am Quote Report to Moderator
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I only had one bung on my DIY pipe, I assume that your two holes are lambda and heat sensor.
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lord
Posted on: Saturday, May 31st, 2014, 10:11:03am Quote Report to Moderator
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doodlepugg
Posted on: Saturday, May 31st, 2014, 6:44:14pm Quote Report to Moderator
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Standard cat has 2 fittings, no?
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lagolag
Posted on: Saturday, May 31st, 2014, 7:03:42pm Quote Report to Moderator
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Number plate, I cut away that holder as part of my first improvment to get more air in.
Cant you have a glue on version, I noticed that you use that in UK.
The one I have on my Capp, is very small and totaly ilegal in Sweden, carry the std plate in the trunk in case of I got stoped by the police, so far, 7 years, haven't got cought yet, almost got it trough the anual inspection, but an older guy pointed ot that I had to have a legal plate at next inspection. Link to pictures of cap http://www.clubcappo.co.uk/board/Blah/Blah.cgi?b=Technical,v=display,m=1142211245,s=200

Last modified Saturday, July 5th, 2014, 12:02:25pm by lagolag
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Ricou
Posted on: Monday, June 2nd, 2014, 12:58:36am Quote Report to Moderator
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Quoted from doodlepugg, posted Saturday, May 31st, 2014, 6:44:14pm at here
Standard cat has 2 fittings, no?



Yes it does. As Kei already said, the one near turbo is the lambda sensor and the other one is for the overheat sensor.
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lord
Posted on: Monday, June 2nd, 2014, 11:13:04pm Quote Report to Moderator
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Can you use a generic overheat sensor ? Or Suzuki specific
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Ricou
Posted on: Tuesday, June 3rd, 2014, 8:05:16am Quote Report to Moderator
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Well it's just a fuse that melts when exhaust goes over a certain temperature, to warn that catalyst might get damaged, so I think you'd be ok without one if you can find a proper bolt to block it off.

Otherwise, you don't have the one that is in your standard catalyst ?
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lord
Posted on: Tuesday, June 3rd, 2014, 6:22:59pm Quote Report to Moderator
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I'm stripping the engine fri morning and should have an idea
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Andy
Posted on: Tuesday, June 3rd, 2014, 7:17:25pm Quote Report to Moderator
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Did you sell the one you had on ebay then?  UK cars have no light for the thermo fuse on the dash anyway so they really aren't needed

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lord
Posted on: Tuesday, June 3rd, 2014, 9:28:55pm Quote Report to Moderator
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I've just refused 36 quid then for nothing?

I just don't get what sensors go in them! I know nothing! I know
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lord
Posted on: Friday, July 4th, 2014, 6:46:01pm Quote Report to Moderator
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Andy have you got a pic of your rear leds mate as I was looking at the mod to fit them and do you have to cut the light on the inside of the body? I think you have to cut out extra for the black part of the light to go in

And kei what panels can I remove before I start messing with the strength if the car. Like can I take the quarters off ? Or would I need the car braced in some way?
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Avar
Posted on: Saturday, July 5th, 2014, 3:12:59pm Quote Report to Moderator
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Pretty much every outer panel is cosmetic and not structural, you can remove them for a short time with no issues.
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Andy
Posted on: Saturday, July 5th, 2014, 3:36:46pm Quote Report to Moderator
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Not sure I follow you.  The only modification I needed to do was to drill a hole in the metal behind the light cluster as in the pics I linked to above.


These ones...




Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
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