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  Author    Reddy  (currently 3388 views)
chriskiejda
Posted on: Thursday, May 29th, 2008, 12:27:05pm Quote Report to Moderator
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sorted!
garage have the new turbo thanks to Bob. Should have her back in my arms tomorrow!


images of broken turbo:


as you can see the mounting bolts have bonded themselves to the turbo so they'll need to get drilled out!
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Cappo
Posted on: Thursday, May 29th, 2008, 1:00:52pm Quote Report to Moderator
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Has something got into your inlet system to damage the compressor wheel like that?  Is it still attached to the shaft?

Andy
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chriskiejda
Posted on: Thursday, May 29th, 2008, 1:18:30pm Quote Report to Moderator
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yeah still attached.
i think what did it is a combination of constantly using the turbo on the motorways in France, and red lining it in a Tunnel in Lyon!
The blades just must have buckeled under the immence heat etc

but i can't say for sure
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jaik
Posted on: Thursday, May 29th, 2008, 2:30:26pm Quote Report to Moderator
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Sounds unlikely, if it was heat-related I'd expect the turbine side to fail before the impeller side? That said, I'd also expect the manifold to fail from heat before the turbo since they tend to be something of a weak link.

Can you turn the turbine and/or impeller blades? If they both turn, when you turn one does the other turn with it?

The impeller blades do look like they've made contact with something and the blade at the bottom in the first photo has fouled against the housing and buckled back?

Very curious to find out what happened with it. Bring it with you tonight
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bob_g
Posted on: Thursday, May 29th, 2008, 5:13:22pm Quote Report to Moderator
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Looks like it would definitely be worth checking for holes/damage to the intake system (filter, airbox & hoses) for anywhere debris could have got in.

If there are any pieces missing from the blades, then they must have gone somewhere too, hopefully passing through the engine without hitting anything, but maybe worth back flushing the intercooler to make sure there are no bits in there.
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capgun
Posted on: Friday, May 30th, 2008, 5:33:33am Quote Report to Moderator
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looks like a bolt went through there


At least your turbo problems are over now
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jaik
Posted on: Friday, May 30th, 2008, 12:21:38pm Quote Report to Moderator
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*looks in intercooler*
"So THAT'S where I left the spare key!"
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capgun
Posted on: Friday, May 30th, 2008, 12:39:39pm Quote Report to Moderator
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... what's left of it anyway!
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chriskiejda
Posted on: Friday, May 30th, 2008, 4:02:06pm Quote Report to Moderator
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lol very funny!

the new turbo should be in and operational Monday.
Then hopfully the work on that blistered body panel will commence!
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capgun
Posted on: Friday, May 30th, 2008, 6:18:06pm Quote Report to Moderator
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Good luck this time around
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chriskiejda
Posted on: Wednesday, June 4th, 2008, 10:35:56am Quote Report to Moderator
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good news;
i have Reddy back!
additionally whilst the garage had the engine apart, i asked that they not reattach the a/c compressor unit so now im a few KG's lighter AND have an a/c compressor unit surpluss to requirement!
I don't actually know if it works as it has not been plumbed in for a good while but i see no reason for it to be in an unuseable state!

Update on that blister on the pannel;
apperently "it's double skinned" which im in the understanding that it means there are 2 layers of metal below the paint and rust has got in there. It's repairable but the rust is guranteed to come back! so it looks like i'm needing a new pannel!
Any ideas anyone? Cant really afford a new pannel from cappo sport right now so i'll post a "Wanted" thread i guess!
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capgun
Posted on: Wednesday, June 4th, 2008, 11:32:52am Quote Report to Moderator
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It means they will have to cut out the portion of the panel and weld in a new section... At least you've got him back though!
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jaik
Posted on: Wednesday, June 4th, 2008, 12:16:49pm Quote Report to Moderator
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How's she driving with the new turbo? Noticed any difference with the spool-up?
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chriskiejda
Posted on: Thursday, June 5th, 2008, 6:48:29pm Quote Report to Moderator
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seems much quiter.
havent been full throtling it as want to bed it in before doing that!

took her out for a spin today whilst it was sunnyish, round the peak district!
 
This was the spot i pulled over

shame those clouds decided to make an apperance. darn clouds!!!

Last modified Thursday, June 5th, 2008, 7:22:14pm by chriskiejda
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crisp
Posted on: Thursday, June 5th, 2008, 8:27:26pm Quote Report to Moderator
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capgun
Posted on: Friday, June 6th, 2008, 2:34:11am Quote Report to Moderator
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2nd last pic looks nice
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chriskiejda
Posted on: Friday, June 6th, 2008, 9:11:19am Quote Report to Moderator
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was an amazingly sunny day when i set off an hour earlier!
what you can't see there is a sheer drop and dozens of fields filled with sheep below
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bob_g
Posted on: Friday, June 6th, 2008, 1:05:06pm Quote Report to Moderator
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Should I ask why we get a wink about the secret sheep?
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Dean_Shields
Posted on: Friday, June 6th, 2008, 7:38:26pm Quote Report to Moderator
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New turbo diesel chris
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chriskiejda
Posted on: Saturday, June 7th, 2008, 3:03:44pm Quote Report to Moderator
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Quoted from bob_g, posted Friday, June 6th, 2008, 1:05:06pm at here
Should I ask why we get a wink about the secret sheep?


lol shhhh

Quoted from Dean_Shields, posted Friday, June 6th, 2008, 7:38:26pm at here
New turbo diesel chris


nah, a normal cappo turbo! it has tha P0wah!
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jaik
Posted on: Saturday, June 7th, 2008, 3:45:21pm Quote Report to Moderator
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A diesel turbo would melt
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chriskiejda
Posted on: Sunday, June 8th, 2008, 2:30:57am Quote Report to Moderator
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hey Jaik, where did you get that boost gauge from? i need a new mounting bracket for it as it sheered off after going rather quickly over some not quite level road in the peak district a few days ago!
hmm or maybe a jubilee clip will do it .. hmm i wonder

oh ye, and as i've been woken up early by some idiot user @ work i thought i may aswell see who else is up this early!!
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jaik
Posted on: Sunday, June 8th, 2008, 3:03:52pm Quote Report to Moderator
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It's a standard 60mm gauge so there are tons of mounts that will work. I can't actually remember where I bought it from, but if you do a search it might come up.
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chriskiejda
Posted on: Friday, June 13th, 2008, 1:38:57pm Quote Report to Moderator
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thanks to my experience with the John Wayne engineering Co. i have bodged it on for now til i get round to getting a new fastener!

On trying to cure that annoying AIC tick i found that the IAC in my 11R capp is slightly different to that posted in Andy's thread in the how to forum.

Just need clarification on what to do; do i de-tatch the hose as illustrated with the fancy arrow in photo below? then spray in the cleaner?

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capgun
Posted on: Friday, June 13th, 2008, 2:02:44pm Quote Report to Moderator
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I tried the spray cleaner but no joy - I don't think the IAC's are that much recoed/new are they. That's what I'd be doing if mine didn't fix itself!
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jaik
Posted on: Friday, June 13th, 2008, 2:46:08pm Quote Report to Moderator
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Should be exactly the same as the one in Andy's guide, I never noticed any differences when I tried to cure the tick. If I remember rightly you spray the cleaner into the lower fitting for the pipe you've pointed out. It made the ticking marginally better for a few days if anything Like capgun says, the only way we currently know of to truly cure the tick is a new IAC valve.
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chriskiejda
Posted on: Friday, June 13th, 2008, 6:37:35pm Quote Report to Moderator
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i've had a hunt on cappuccino sport and couldn't find one!
how much are we looking at? £10 / £20 / £50 / more?
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jaik
Posted on: Friday, June 13th, 2008, 7:04:04pm Quote Report to Moderator
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I think circa £120 for a new one all in? It's a lot of money if your current one is working correctly other than the mildly irritating tick.
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chriskiejda
Posted on: Friday, June 13th, 2008, 7:33:52pm Quote Report to Moderator
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ah lol ok forget that then!
i think i'll invest in some o that injection gizmo cleaner stuff
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Andy
Posted on: Friday, June 13th, 2008, 7:35:51pm Quote Report to Moderator
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Yep your IAC (aka ISC) is the same as mine and that is the correct hose.  You can find the valve here by the way.

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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Andy
Posted on: Friday, June 13th, 2008, 7:38:27pm Quote Report to Moderator
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Quoted from chriskiejda, posted Friday, June 13th, 2008, 7:33:52pm at here
ah lol ok forget that then!
i think i'll invest in some o that injection gizmo cleaner stuff



My brand new still tickas a little to be honest even with setting it up exactly to the specs in the manual.  Carb cleaner will only work if it is ticking due to deposit build up.  Obviously if it is ticking due to the 'o' ring being worn no amount of cleaner is going to help.

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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chriskiejda
Posted on: Friday, June 13th, 2008, 7:43:09pm Quote Report to Moderator
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ah its down as ISC! lol

will this stuff do the job? it doesn't mention 'injection' though :/
http://www.halfords.com/webapp....._-1_categoryId_58757
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Andy
Posted on: Friday, June 13th, 2008, 7:45:41pm Quote Report to Moderator
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Yep that's what I've got just in a different coloured tin.  As to why Suzuki call the same part by two different names is beyond me!

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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chriskiejda
Posted on: Friday, June 13th, 2008, 7:45:47pm Quote Report to Moderator
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anyone know if it's possible to get the valve on its own without the whole assembly?
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jaik
Posted on: Friday, June 13th, 2008, 7:47:24pm Quote Report to Moderator
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Pretty sure it's not possible
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Andy
Posted on: Friday, June 13th, 2008, 7:49:32pm Quote Report to Moderator
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It's not as far as I know but it is possible to replace the 'O' ring.  I did try to find some suitable fixing media as I don't think superglue is really the right stuff for the job

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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chriskiejda
Posted on: Friday, June 13th, 2008, 7:50:24pm Quote Report to Moderator
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bah, seems silly that such a small part can cause such agro!

well tomorrow i'll swing by halfords and try this cleaning stuff out, but as you say that it reverted back to ticking after a few days then it's more likely the valve itself
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chriskiejda
Posted on: Friday, June 13th, 2008, 7:51:21pm Quote Report to Moderator
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superglue & duct tape FTW
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chriskiejda
Posted on: Friday, June 13th, 2008, 8:04:59pm Quote Report to Moderator
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forgot the mandatory photo!
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jaik
Posted on: Friday, June 13th, 2008, 9:19:22pm Quote Report to Moderator
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Daft sod How did it break?
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