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bob_chala
Posted on: Tuesday, July 1st, 2014, 10:27:33pm Quote Report to Moderator
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Hello,
let me introduce my swapped cappo with this video
https://www.youtube.com/watch?v=BSB3jl-CIZI










The tune list is in french... sorry

Moteur:
-Suzuki Hayabusa 1340 K8
-rail d'injection RCC TURBO
-fuel presure regulator TOMEI
-anti-drill et cales de ressort BROCKS (système de commande d'embrayage renforcé, allégé, anti-débrayage en décélération)
-carter sec NOVA
-récepteur d'embrayage NOVA
-electric water pump + fan controler Craig Davies 80l/min
-ventilateur SPAL
-plate pair control
-flasher d'ECU + log Woolich racing
-O2 Wide band AEM Uego (sans mano) pris en compte par l'ECU (merci Woolich)
-collecteur en 38 + ligne en 51 wrappé sur mesure avec 2 silencieux MagnaFlow
-radiateur alu de AE71-72
-radiateur huile monté sur le retour de la scavenge pump avant la bache à huile modifiée
-Filtre à huile relocalisé Peterson in line
-fuel pump d'hayabusa mais je suis quasiment sur que c'était pas nécessaire
-entrèes/sorties de LDR sur mesure en 32 (au lieu de 25) et élimination du thermostat

châssis:
-restauration complète (sablage, électrolyse, etc...)
-châssis pointé et modifié pour faire passer le matos
-réservoir modifié (coupé/soudé) pour que le pont passe
-baie moteur lissée et simplifiée à l'extrême
-suspat suzuki sport
-barre anti-roulis AV ARC mais pas de barre à l'arrière
-pont inverseur ELITE Transmission avec LSD et ratio changeable (ratio prévus pour 240km/h)
-cardan sur mesure par Clévenot Racing Developpement
-roulements de roues neufs
-silents blocs neufs
-train AV et AR découpés/soudés pour tout faire passer
-tunnel découpé/soudé pour faire passer l'arbre de transmission
-modif des triangles AV pour avoir un max de carrossage
-passages de roues AR un peu élargis (pas nécessaire à l'AV grâce au carrossage négatif)
-cales drift dans la crémaillère de direction
-jantes Rays TE37 15"x6,5 ET 39
-pneus TOYO T1R 185/55/15

freinage:
-pédale de frein découpée/soudée pour répartiteur mécanique
-réglage du répartiteur mécanique par molette sur la console centrale
-2 maitres cylindres Girling sans assistance
-frein à main hydraulique à la place de celui d'origine
-limiteur de pression sur circuit de frein AR
-circuit hydraulique relocalisé en tubes rigides sur mesure
-durites de frein MONSTER SPORT
-plaquette Suzuki Sport à l'AR, Black Diamond à l'AV
-disques rainurés/percés Black Diamond

intérieur:
-volant RRS modifié
-baquets Sparco REV modifiés
-Harnais Sparco route
-intérieur noir mat lissé et vidé à l'extrème
-la lunette AR n'est plus commandée par cables
-panneaux de portes remplacés par du covering noir mat
-batterie déportée

console centrale, tableau de bord:
-commande des vitres
-3 manos stack haut de gamme T°C eau, T°C huile, pression Huile
-coupe circuit
-commande de ventilation anti buée
-switch allumage
-switch ventilo Spal
-voyants: pompe à eau, ventilo Spal, allumage, EWP et fan controler, marche AR
-commande de réglage répartiteur de frein
-intérupteur 2 carto sous le volant
-DMS: data mode selection, choix entre 3 modes de puissance (A,B,C)
-tableau de bord d'origine Hayabusa (donne l'heure, le rapport engagé, codes erreus, ect...une merveille)

autre:
-Switch de diag dans la boite à gants
-Yellow box dans la boite à gant (modif du signal de vitesse entre capteur et compteur)
-pare-choc AV ajouré
-plaque immat relocalisée
-petit feux de recul
-plus d'anti-brouillard AR
-répétiteurs cligno de Jimny
-clips de capot dorés
-moteur qui démarre à la clé, comme une cappu normale quoi ^^

à venir:
-capot en fibre cozy light
-toit en fibre en 1 pièce Toyoshima craft
-males avec bequet en fibre Toyoshima craft


it runs but it is not finished yet, more info on the french forum
Please excuse my bad English 

any questions ?

Last modified Sunday, December 21st, 2014, 7:39:20pm by Andy
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Andy
Posted on: Tuesday, July 1st, 2014, 10:54:49pm Quote Report to Moderator
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Great to see this beast finally break cover on here

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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pzooo
Posted on: Thursday, July 3rd, 2014, 7:08:17pm Quote Report to Moderator
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This must have been the best kept secret of his forum WOW
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lord
Posted on: Thursday, July 3rd, 2014, 10:02:27pm Quote Report to Moderator
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Can u not convert the tech info into English?
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Andy
Posted on: Thursday, July 3rd, 2014, 10:16:48pm Quote Report to Moderator
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It goes along the lines of...


engine:
Suzuki Hayabusa 1340 K8
injection RCC TURBO-rail
-fuel presure regulator TOMEI
-anti-drill and holds spring Brocks (clutch control system strengthened, lightened anti-disengagement deceleration)
NOVA-dry sump
clutch slave-NOVA
-electric water pump + fan controler Craig Davies 80l/min
SPAL fan
flat-peer control
ECU-flash + log Woolich racing
Wide-band O2 AEM UEGO (without mano) taken into account by the ECU (thank you Woolich)
-collector 38 + line 51 wrappe custom MagnaFlow muffler with 2
aluminum radiator-ae71-72
oil radiator mounted on the back of the scavenge pump before the tarpaulin modified oil
-Oil filter relocated Peterson in line
-fuel pump to hayabusa but I'm pretty sure it was not necessary
-entrèes/sorties LDR bespoke 32 (instead of 25) and removing the thermostat

frame:
Full-restoration (sanding, electrolysis, etc ...)
pointed chassis and modified to get the gear
reservoir modified (cut / welded) to the bridge passes
engine-bay smoothed and oversimplified
suspat-suzuki sports
anti-roll bar AV ARC but no bar in the back
bridge inverter ELITE Transmission with LSD and changeable ratio (ratio provided for 240km / h)
custom driveshaft by Clévenot Racing Development
New wheel bearings-
-new rubber mounts
Train-front and rear cut / welded to spend all
tunnel cut / welded to get the shaft
AV-Modified triangles for a max camber
AR-wheel arches slightly expanded (not required for AV thanks to negative camber)
-cal drift in the steering rack
Rays TE37 wheels, 15 "x6, 5 ​​AND 39
TOYO T1R 185/55/15 tires-

brake
pedal brake cut / welded for mechanical distributor
tuning the mechanical distributor by dial on the center console
-2 Master cylinder Girling unattended
-hydraulic handbrake instead of the original
limiter circuit brake pressure on AR
hydraulic circuit relocated rigid tubes to measure
-brake hoses MONSTER SPORT
wafer Suzuki Sport AR, Black Diamond AV
disc slotted / drilled Black Diamond

inside:
flying RRS changed
Sparco bucket-REV modified
Harness Sparco road
matt-black inside smoothness and emptied in the extreme
-the rear window is no longer controlled by cables
-door panels replaced with matte black covering
battery remote

center console, dashboard:
command window
-3 Manos stack upscale T ° C water T ° C oil, oil pressure
-cutout
control anti-fog ventilation
ignition-switch
Spal fan-switch
Blind: water pump, fan Spal, lighting, EWP and fan controler, reverse gear
command dispatcher brake adjustment
interuptor 2-mapping under the steering wheel
DMS: data selection mode, choose between three power modes (A, B, C)
Original table-edge Hayabusa (gives time, gear engaged, erreus codes, ect ... a marvel)

other:
Diag-switch in the glove box
-Yellow box in the glove box (Modified speed signal from the sensor and meter)
-bumper AV openwork
reg plate relocated
small-reversing lights
Plus anti-fog AR
-repeater flashes of Jimny
Clips golden cover
engine that starts with the key as a normal cappu what ^ ^

coming soon:
-fiber hood cozy light
-fiber roof in one piece craft Toyoshima
males with spoiler-fiber craft Toyoshima

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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bob_chala
Posted on: Thursday, July 3rd, 2014, 11:15:26pm Quote Report to Moderator
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Ok I try but simplified because I'm lazy ^^

Motor:
-Suzuki Hayabusa 1340 K8
-injection rail RCC TURBO
-fuel presure regulator TOMEI
-anti-drill système BROCKS
-Dry sump kit NOVA
-clutch slave cylinder NOVA
-electric water pump + fan controler Craig Davies 80l/min
-fan SPAL
-plate pair control
-ECU flasher + log Woolich racing
-O2 Wide band AEM Uego (who works with original ECU flashed)
-exhaust manifold diam 38 + exhaust diam 51 wrapped and 2 silencers MagnaFlow
-radiator alu of AE71-72 (toyota)
-oil radiator after the scavenge pump and before the modified oil tank
-oil filter relocated Peterson in line
-fuel pump from hayabusa
-enter/exit of coolant  custom made diam 32 (insted of 25) and removing the thermostat

châssis:
-full restauration (sandblast, électrolyse, etc...)
-châssis pointing (you understand ? not sure of this word)
-fuel tank modified (cut/soldered)
-engine bay smoothed and simplified
-suspension suzuki sport
-front sway bar ARC but no rear sway bar
-LSD MX200 ELITE Transmission (ratio calculated for 240km/h max)
-custom cardan Clévenot Racing Developpement
-new wheels bearing
-new silents blocs
-front and rear original drive train modified (cut/soldered)
-tunnel modified cut/soldered for the propeller shaft home made but "bad made"
-front lower arm modified for maximum negative camber
-drift choks in crémaillère de direction
-rims Rays TE37 15"x6,5 ET 39
-tires TOYO T1R 185/55/15

brake:
-distributor adjustable rudder bar
-2 master cylinders Girling
-hydrolic hand brake
-pressure limiter for the rear brake circuit
-brake circuit all custom made in hard line
-brake hose MONSTER SPORT
-rear brake pads Suzuki Sport, fron brake pads Black Diamond
-all brake disq grooved drilled Black Diamond

interior:
-steering wheel RRS whit PCD modified
-bucket seat Sparco REV modified
-Harness Sparco road
-interior black mat smoothed and emptied
-battery relocated
-switch for fan Spal
-Distributor brake control
-switch for 2 ECU modes
-DMS: data mode selection, select 3 powers (A,B,C)
-original k8 Hayabusa cluster modified
-diag switch in glove box
-Yellow box  (for good speedo info)

-front bumper modified
-licence plate relocated
-little reverse light
-no rear fog
-side flashing light from Jimny
-golden Hood clips
-engine start whit original cappo key... like all the cappo ^^

coming soon:
-cozy light hood
-1 piece roof Toyoshima craft
-trunk Toyoshima craft
-a good propeller shaft

I hope it's understandable
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kingpow
Posted on: Tuesday, July 15th, 2014, 7:16:53pm Quote Report to Moderator
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Very nice
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half-9
Posted on: Wednesday, July 16th, 2014, 10:14:28pm Quote Report to Moderator
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Excellent, how do you find the rear diff? I have found mine to make a seriously loud whining noise. I have had some sound deadening applied recently - will see how that has turned out soon.

What bhp is yours tuned to?

H
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bob_chala
Posted on: Wednesday, July 16th, 2014, 11:00:56pm Quote Report to Moderator
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my rear diff make some noise when I start but this could be a dead Lobro but the real big noise is the exhaust, it's extreme
I dont have try to go upper than 70km/h because of the the propeller shaft who dont turn well
my ECU will be tuned on dino, I hope 200hp minimum like a stock 1340 hayab
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bullfrog
Posted on: Sunday, July 20th, 2014, 4:11:19pm Quote Report to Moderator
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you tube vid of car http://www.youtube.com/watch?v=BSB3jl-CIZI looks great
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bob_chala
Posted on: Sunday, July 20th, 2014, 8:45:37pm Quote Report to Moderator
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my cappo have changed


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Nat-AJ
Posted on: Monday, July 21st, 2014, 12:20:32pm Quote Report to Moderator
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WOW, that is something else.... How long have you been working on this?

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bob_chala
Posted on: Monday, July 21st, 2014, 6:08:33pm Quote Report to Moderator
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it took 2 years and 6 months for the car runs for the first time
Now it is a professional who will do the finishing (a better prop shaft, a better silencer and tune the ECU on dino).
it was a secret project because I was not sure to succeed ...
it was very difficult to achieve (not just the swap) We don't have Zcars in France ^^
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MiKa_type_R
Posted on: Saturday, July 26th, 2014, 9:38:31pm Quote Report to Moderator
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I know this vidéo ^^ beautiful car, I see it IRL and I expect that we can go on track together

Et Bob ouaip y'a quelques francais dans le coin
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ishigakisensei
Posted on: Thursday, September 11th, 2014, 2:19:52am Quote Report to Moderator
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Need more video! Please....
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bob_chala
Posted on: Wednesday, September 17th, 2014, 7:50:14pm Quote Report to Moderator
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Sorry, cappo not finish yet, french tuners are not fast
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Icevid
Posted on: Wednesday, September 17th, 2014, 8:31:10pm Quote Report to Moderator
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Nice build! What are those Rev counter and speedo? They look pretty nice
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bob_chala
Posted on: Wednesday, September 17th, 2014, 9:17:46pm Quote Report to Moderator
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this is OEM 1340 hayab cluster with home made cover. all included in the cappu cluster box.
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bob_chala
Posted on: Friday, December 19th, 2014, 11:45:03pm Quote Report to Moderator
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176hp to begin...
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Andy
Posted on: Saturday, December 20th, 2014, 12:03:39am Quote Report to Moderator
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Nice!   Is there video as well as stills?

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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bob_chala
Posted on: Saturday, December 20th, 2014, 12:12:14am Quote Report to Moderator
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yes, a little video will come in a few days. This is just a dino test, no changes on ECU for the moment.
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Andy
Posted on: Saturday, December 20th, 2014, 12:16:32am Quote Report to Moderator
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I want to see it spitting flames on the dyno though

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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Icevid
Posted on: Saturday, December 20th, 2014, 11:08:35am Quote Report to Moderator
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Wow nice flame spitting
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Andy
Posted on: Sunday, December 21st, 2014, 7:28:29pm Quote Report to Moderator
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Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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ken_parsons
Posted on: Monday, December 22nd, 2014, 9:38:50pm Quote Report to Moderator
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I just see a grey square is it supposed to be an embedded video
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ken_parsons
Posted on: Monday, December 22nd, 2014, 9:41:38pm Quote Report to Moderator
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Now it says I need a plugin to view it what format is it in?
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bob_chala
Posted on: Monday, December 22nd, 2014, 10:48:17pm Quote Report to Moderator
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it's Youtube, it was a MP4
https://www.youtube.com/watch?v=THHeIy0bR34
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Andy
Posted on: Monday, December 22nd, 2014, 11:19:26pm Quote Report to Moderator
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Are you using Firefox Ken?  I never did find out what plugin was needed!  Works fine in Chrome, IE etc :/

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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ken_parsons
Posted on: Tuesday, December 23rd, 2014, 2:26:07pm Quote Report to Moderator
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That explains it. It works fine in Safari.
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bob_chala
Posted on: Thursday, August 6th, 2015, 11:12:54pm Quote Report to Moderator
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DAV4WS
Posted on: Thursday, August 13th, 2015, 10:26:25am Quote Report to Moderator
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hi pisture about the mounting engine and transmission please ?

good work !!!
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bob_chala
Posted on: Thursday, August 13th, 2015, 11:40:22am Quote Report to Moderator
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Cet orthographe de français ! ^^ Pire que moi !
Inscris-toi sur "la cappuccino en france" c'est plus convivial et détaillé
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MiKa_type_R
Posted on: Thursday, August 13th, 2015, 3:18:34pm Quote Report to Moderator
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qu'est ce que tu fait ici dav?  ^^
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Ricou
Posted on: Thursday, August 13th, 2015, 3:55:16pm Quote Report to Moderator
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Cette invasion de français
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Phelnacra
Posted on: Saturday, January 23rd, 2016, 6:38:22pm Quote Report to Moderator
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I know this is an old post, but how did you get the motor to connect to the transmission? Your car inspired me to do the swap on mine. But i know i will have issues when it comes to this part, Ive watched the walk around video of the car about 80 times taking notes on everything.

thank you in Advance!
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bob_chala
Posted on: Saturday, January 23rd, 2016, 8:47:08pm Quote Report to Moderator
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Hello, this pic will help you:






I dont want to speak English  it's complicated, Ricou or Mika can do it for me if they want to
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bob_chala
Posted on: Sunday, January 24th, 2016, 2:36:29pm Quote Report to Moderator
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New problem:

Like Monster Sport but better, 2017 5mm
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bob_chala
Posted on: Tuesday, April 11th, 2017, 9:24:07pm Quote Report to Moderator
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https://youtu.be/mwFtcja4QnM
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Andy
Posted on: Wednesday, April 12th, 2017, 12:11:41am Quote Report to Moderator
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Very nice!

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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bob_chala
Posted on: Friday, June 2nd, 2017, 10:15:45pm Quote Report to Moderator
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POWAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAAA
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