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grant4561
Posted on: Sunday, March 2nd, 2008, 11:13:37am
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Done the home work I think. (THanks to be able to get a workshop manuel).
Anyway, fist moed is aerial of course.

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grant4561
Posted on: Sunday, March 2nd, 2008, 11:18:27am
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So next I thought the exhaust would need sone attenton. Starting from he back. The bits before fabrication.

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grant4561
Posted on: Sunday, March 2nd, 2008, 11:21:03am
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All finished and polished.

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grant4561
Posted on: Sunday, March 2nd, 2008, 11:24:34am
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Fitted, two inch into a three inch straight through muffler with a three inch tail pipe.

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grant4561
Posted on: Sunday, March 2nd, 2008, 11:31:47am
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While I had the rear exhaust off I replaced the rear black mesh wih stainless steel mesh and fitted LED rear reversing lights, two of them just to even things up. (Blue/white) No need for a fog light in OZ................. Whats fog?

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grant4561
Posted on: Sunday, March 2nd, 2008, 11:34:34am
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Tried to take a photo at night but I suck. Cant work the camera out.

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Andy
Posted on: Sunday, March 2nd, 2008, 11:42:59am Quote Report to Moderator
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Excellent.  Keep 'em coming as you do more

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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capgun
Posted on: Sunday, March 2nd, 2008, 12:36:58pm Quote Report to Moderator
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Great work Grant Did you weld the exhaust together too? Have you got a close up pic of the mesh where the lights are?
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grant4561
Posted on: Sunday, March 2nd, 2008, 12:44:14pm Quote Report to Moderator
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Yes and I will take a close up photo of the mesh and rear lights during the week when I get time. I do have to work to to pay for all of this.
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capgun
Posted on: Sunday, March 2nd, 2008, 1:40:39pm Quote Report to Moderator
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Nice welding, look forward to the pics!

 
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Dean_Shields
Posted on: Sunday, March 2nd, 2008, 6:40:31pm Quote Report to Moderator
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Looking GREAT Grant
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grant4561
Posted on: Sunday, March 2nd, 2008, 11:52:40pm Quote Report to Moderator
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Didnt do all the welding, I owned a sheetmetal shop some time ago and am a bit rusty now. I had a mate of mine at the sheet shop weld it (freeby). I just set it up ready to go.
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crisp
Posted on: Wednesday, March 5th, 2008, 7:41:10pm Quote Report to Moderator
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Nightime shots?

Is it a digital camera?
If so it's probably got some presets like "nightime" (no I'm NOT being sarcy!) or "fireworks" or "Sunset" or "Natural" that might work better?
Go on, have a play!
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chriskiejda
Posted on: Thursday, March 6th, 2008, 5:47:12am Quote Report to Moderator
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looks great man, good work so far! keep it up.

that picture to me looks like theres some grease or something on the lense? as what crisp said, check for special functions like "nighttime" or perhaps "candlelight". if it's a sony, these will be pictures on the turntable thingy used to switch mode
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grant4561
Posted on: Thursday, March 6th, 2008, 5:55:08am Quote Report to Moderator
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Yep, Its a Sony so Ill check. Substance on lense could be rum, Ill check that to.
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Andy
Posted on: Thursday, March 6th, 2008, 7:51:56pm Quote Report to Moderator
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lol

Very good!

Drop me a PM if you would like to be added to the ClubCappo Member Map.  More details can be found here.
We now have an official Facebook group as well as a page! See here
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grant4561
Posted on: Friday, March 7th, 2008, 12:37:28pm
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Ok capgun heres your close ups. I had to wait for some daylight, been getting home a bit late from work this wek.
304 grade 16 gauge stainless steel mesh with each light having 12 blue white/white blue(whatever) led's. Lights are from Repco auto parts. Looked for about 2 weeks to find something I thought was suitable.
If you use stainless steel mesh dont get 316 grade as it can basically only be cut with a friction disc and is too dificult to work or put small holes in for screws/bolts. Sheetmetal shops wont even cut it in there guillotine.
Left side no flsah.

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grant4561
Posted on: Friday, March 7th, 2008, 12:38:23pm
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From the rear.

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grant4561
Posted on: Friday, March 7th, 2008, 12:39:15pm
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Right side with flash.

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capgun
Posted on: Friday, March 7th, 2008, 1:00:44pm
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Nice and heavy-duty Suit the silver too!

This is the stainless mesh I am using for Smashie :

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grant4561
Posted on: Friday, March 7th, 2008, 1:09:14pm Quote Report to Moderator
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Perforated metal. Be carefull on any air intakes as it doesnt have a very big free area compared to mesh or expanded metal even though it looks like it.
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capgun
Posted on: Friday, March 7th, 2008, 1:18:37pm Quote Report to Moderator
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I see what you mean Must create more turbulence as it enters the pipe/duct. It was from a sidestep from a 4wd (about 2mm thick stainless).

Are you going to have an airflow meter on your capp somewhere (Is that affilated with your line of work?)
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grant4561
Posted on: Saturday, March 8th, 2008, 10:57:01am Quote Report to Moderator
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My line of work encompasses pretty well every thing to do with air flow that we need for our Cappos.
Perforated mesh does not have a very big free area even though it may look so.
Put it this way you could liken it to a brick wall with a few gaps in it, whereis expanded metal and mesh have far greater air flow characteristics due to there more aerodynamic shapes.
Perforated metal is very deceiving, mainly due to its appearance as far as air flow is concerned.
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capgun
Posted on: Saturday, March 8th, 2008, 11:01:21am Quote Report to Moderator
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As long as my capp doesn't boil over I should be ok I hope What about the original mesh is that good - maybe if you're bored one day you could do a comparison of mesh! (I have no idea how long it takes to set up something like that though!)
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grant4561
Posted on: Sunday, March 9th, 2008, 11:03:18am
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Boost Controller fitted now. Its a GIZZMO IBC (intelligent boost controoler) made in New Zealand.
Quite small, only about 24mm x 53mm x 125mm long. I selected this one due to the size and its characteristics. It can show BAR or PSI.
The rear part of the ash tray slide has to be cut out as the photo shows with the parts ready to assemble.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:04:55am
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Hers everything together from the font.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:06:16am
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From the rear.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:07:29am
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Boost control vale in the engine bay.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:09:09am
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Installed.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:10:25am
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In action.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:15:52am
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Yes I have fitted an overbost fuel cut defeater. So it dont get sny nasty lean outs i have fitted a Malpassi rising rate 1:1 adjustable fuel pressure regulator.

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grant4561
Posted on: Sunday, March 9th, 2008, 11:18:49am
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Oh yea, whilst in tha engine bay I thought I might like to get a bit of the "wet fart" sound so  made some adjustments

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Dean_Shields
Posted on: Sunday, March 9th, 2008, 11:28:12am Quote Report to Moderator
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Quoted from capgun, posted Friday, March 7th, 2008, 1:00:44pm at here
Nice and heavy-duty Suit the silver too!

This is the stainless mesh I am using for Smashie :




It's the same as I have on mine capgun but  mines is alloy not stainless
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capgun
Posted on: Sunday, March 9th, 2008, 11:36:51am Quote Report to Moderator
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It looks very neat Grant what are the 3 phono plugs for? PC tweaking?

I want the moths to be dead after they hit the mesh Dean (they dent the normal stuff sometimes!)
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Dean_Shields
Posted on: Sunday, March 9th, 2008, 11:40:30am Quote Report to Moderator
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lol... you have must have big big moths over there...
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grant4561
Posted on: Sunday, March 9th, 2008, 11:44:08am Quote Report to Moderator
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Left to Right.
Map sensor output.
Oxygen Sensor output.
Fuel injector duty cyle output.
The hole on the far right is for the immobilers light
Makes it easy to check what happens with mods and I use the meters/instruments with what ever car.
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capgun
Posted on: Sunday, March 9th, 2008, 11:48:09am Quote Report to Moderator
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Very nice
Jaycar have those 'wind speed' meters, don't know what they could be used for in a capp but might be fun too!
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grant4561
Posted on: Sunday, March 9th, 2008, 11:50:38am Quote Report to Moderator
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Got my own.
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capgun
Posted on: Sunday, March 9th, 2008, 11:56:36am Quote Report to Moderator
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I could put one in the exhaust pipe outlet and measure the air velocity! Did you have to solder the meter together (a kit) ?
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grant4561
Posted on: Sunday, March 9th, 2008, 12:05:19pm Quote Report to Moderator
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No, one meter is a kit from jaycar, but there are others that i use
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